Introduction
The HP50 2-inch slurry transfer diaphragm pump adopts a high-quality stainless steel structure with superior sturdiness, wear resistance, scouring resistance and corrosion resistance. It delivers excellent structural stability, reliably meeting high-intensity conveying demands for solid-containing slurry, sedimentary sludge and viscous impurity-laden media. Featuring powerful pumping performance, it achieves a maximum flow rate of 200 GPM (758 LPM). Equipped with an exclusive self-adaptive flow and head adjustment function, it automatically adjusts parameters according to media characteristics and working conditions to greatly improve pumping efficiency while balancing high-flow delivery and stable operation. As a dedicated diaphragm pump for sludge transfer system, it effectively solves the common drawbacks of traditional pumps, including easy clogging, rapid wear, unstable flow and low efficiency during slurry and sludge transportation. It efficiently supports full-process operations such as medium transfer, filling, pipeline circulation and quantitative batching.
Performance Curve
Product Description
|
Inlet/Outlet Size |
2" NPT2" BSPT 2" ANSI 150# Raised Face (RF) Flange |
|
Flow Rate |
0-200 GPM (0-758 LPM) |
|
Main Air Valve |
Lubrication-Free, Non-Dead Spot Design |
|
Maximum Allowable Solids Passage |
0.25 in (6 mm) max |
|
Maximum Head |
125 psi or 289 ft. Water Column (8.6 bar or 86 m) |
|
Displacement per Stroke |
46 gal / 1.7 L |
|
Maximum Operating Pressure |
125 psi (8.6 bar) |
|
Shipping Weight |
114 lbs. (52 kg) |
Advantages and Features
1. Built with premium stainless steel, the HP50 slurry transfer diaphragm pump features high structural strength and rigidity with excellent resistance to scouring, wear, corrosion and aging. It withstands long-term impact from solid particles and mud erosion, effectively preventing pump wear, shell deformation and cavity damage. Featuring a compact and simplified structure without delicate vulnerable parts, it requires no professional tools or complicated procedures for disassembly and assembly, enabling convenient daily cleaning, part replacement and equipment maintenance.
2. As a professional diaphragm pump for sludge transfer system, the HP50 adopts a wide and smooth flow passage to avoid material accumulation. It effectively eliminates common problems of traditional pumps such as frequent clogging, unstable flow, fluctuating pressure and material interruption during sludge and slurry delivery. It delivers uniform discharge and consistent pumping performance, fully meeting high-load continuous operation requirements for sludge treatment, slurry transportation and resin transfer.
3. The HP50 2" pneumatic diaphragm pump supports flexible configuration of various wetted materials and port sizes, allowing personalized upgrades according to medium corrosiveness, viscosity and solid content. It adapts to diverse working conditions and supports multiple processes including transfer, filling, circulation and batching, achieving high equipment utilization and lower comprehensive procurement costs.
Complete System Installation Schematic
1. Air Source Treatment Unit
Filter Regulator ②: Filters impurities and moisture in compressed air first, then regulates and stabilizes the air pressure supplied to the pump.
Dryer ③: Further removes moisture from compressed air to prevent water vapor from entering the pump chamber and causing internal component corrosion and icing.
Lubricator ④: Atomizes lubricating oil and mixes it into compressed air to lubricate moving parts such as pneumatic valves and diaphragms of the pump and reduce wear.
Supporting components: Air Inlet, Check Valve, Shut-Off Valve.
2. Pump Body and Exhaust System
Pump Body: The core pneumatic diaphragm pump, which drives the diaphragm to move back and forth via compressed air to realize fluid suction and discharge.
Muffler: Installed at the pump exhaust port to reduce exhaust noise.
Piped Exhaust: Discharges waste gas to a safe area to avoid workshop environmental pollution.
Flexible Connection: A flexible connection between the pump and the air source treatment unit to buffer vibration and reduce stress transmission.
3. Fluid Suction Pipeline (Left Side of the Figure)
Suction: The starting point for fluid entering the system, connected to upstream liquid storage tanks or pipelines.
Shut-Off Valve: Cuts off fluid suction for convenient pump maintenance.
Compound Gauge: Monitors suction-side pressure to identify issues such as insufficient suction lift and pipeline blockage.
Flexible Connector: Absorbs pump vibration and prevents stress damage caused by rigid pipeline connection.
Drain Port: Drains residual liquid in the suction pipeline for maintenance or pipeline emptying.
Pipe Connection: Multiple connection types are optional to adapt to on-site pipeline conditions.
4. Fluid Discharge Pipeline (Right Side of the Figure)
Flexible Connector: Buffers pump vibration to protect pipelines and equipment.
Pipe Connection: Consistent with the suction end, adaptable to on-site pipelines.
Drain Port: Drains residual liquid in the discharge pipeline for maintenance and emptying.
Surge Suppressor ①: Stabilizes the pulsating discharge pressure of pneumatic diaphragm pumps and protects pipelines and downstream equipment, serving as a key accessory on the discharge side.
Pressure Gauge: Monitors discharge-side pressure to judge the operating status of the pump.
Shut-Off Valve: Cuts off fluid discharge to facilitate maintenance of the pump and downstream equipment.
Discharge: The terminal outlet of the system, connected to downstream pipelines and equipment.
Unregulated Air Supply to Surge Suppressor: Directly supplies unregulated compressed air to the surge suppressor, utilizing the compressibility of gas to absorb fluid pulsation.
Applications
● Sewage and Sludge Treatment Industry
The HP50 2-inch diaphragm pump is specially designed for sludge transfer systems, suitable for conveying various sewage, sludge, sediment sludge and high-impurity wastewater. Equipped with a smooth and wide flow channel and a wear-resistant stainless steel body, it stably delivers high-viscosity and high-solid-content sludge media with a maximum flow rate of 758LPM for high-efficiency large-volume operation. Featuring adaptive flow and head adjustment, slurry transfer diaphragm pump automatically optimizes operating parameters according to sludge concentration and impurity content, achieving stable non-clogging operation.
● Mining Slurry Transfer Industry
Built with a high-strength stainless steel body, this HP50 diaphragm pump for sludge transfer system adapts to harsh mining environments with heavy dust, high humidity and severe particle scouring. It reliably transports heavy-duty solid-containing media such as mine slurry, mineral processing reagents and smelting waste liquid. With powerful pumping force and ultra-large flux, it meets high-load operational demands for large-scale slurry transportation, waste liquid discharge and reagent supply. It tolerates intermittent start-stop, no-load standby and alternating high-low load operation with extremely high working condition fault tolerance.
● Chemical and Resin Transfer Industry
Leveraging adaptive flow and head adjustment performance, the HP50 pneumatic diaphragm pump automatically adjusts pumping parameters according to resin viscosity and chemical medium characteristics. It supports precise processes such as transfer, filling, circulation and quantitative batching with pulse-free uniform discharge and stable pressure. It allows modular customization of wetted materials to adapt to various corrosive and viscous media, delivering excellent versatility for diverse chemical production scenarios.
FAQ
Q: For media with high viscosity and strong adhesion, there is concern about material adhesion, accumulation and pipeline blockage during transportation.
A: The HP50 slurry transfer diaphragm pump features a wide and smooth flow passage that resists material adhesion and effectively reduces the accumulation of viscous resin, paint and other sticky media. Equipped with an adaptive pumping adjustment function, it automatically adjusts the pumping state according to medium viscosity to ensure stable flow and uniform discharge, precisely meeting the process requirements for chemical dosing and circulation transportation.
Q: Media containing a large number of solid particles will continuously scour the pump at high speed, easily causing cavity wear, component damage and liquid leakage and pressure loss.
A: Designed for sludge transfer systems, this diaphragm pump adopts an upgraded heavy-duty stainless steel structure with excellent wear and scouring resistance. It long-term withstands impact and erosion from solid particles and slurry without cavity damage or deformation. Free of delicate vulnerable parts, it adapts to heavy-duty scouring working conditions and greatly extends service life.
Q: Where to buy the HP50 slurry transfer diaphragm pump?
A: You may contact our sales team via the email juicy@sxhono.com.cn to obtain product specifications, quotations and selection recommendations. If you have special application requirements, we can also provide you with customized fluid transfer solutions.
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