Introduction
The HP40 1-1/2" pneumatic diaphragm pump is a high-performance pneumatic diaphragm pump designed for acid-base medium transfer and industrial processing procedures, serving as a dedicated diaphragm pump for conveying various acidic fluids. Adopting a leak-free structural design, the equipment features reliable sealing and zero medium leakage during operation, effectively ensuring operational safety and production efficiency. The HP40 acid transfer diaphragm pump delivers a strong conveying capacity with a maximum flow rate of 100 GPM (378 LPM). It supports multiple optional materials and port sizes for highly flexible configuration and wide adaptability. It meets diverse process requirements including fluid transfer, filling, circulation and batching, and is perfectly applicable to working conditions in fine chemical, general industrial, wastewater treatment and other fields. As a diaphragm pump for industrial processing, the HP40 supports intermittent start-stop operation and fully adapts to on-demand production modes. With stable and durable performance, it is an optimal conveying device for industrial fluid treatment and the transfer of acid-base corrosive media.
Performance Curve
Product Description
|
Inlet/Outlet Size |
1-1/2" Universal Flange (compatible with DIN/ANSI flanges) |
|
Flow Rate |
0-100 GPM (0-378 LPM) |
|
Main Air Valve |
Lubrication-Free, Non-Dead Spot Design |
|
Maximum Allowable Solids Passage |
0.47 in (12 mm) max |
|
Maximum Head |
100 psi or 231 ft. Water Column (7 bar or 70 m) |
|
Displacement per Stroke |
0.43 gal / 1.63 L |
|
Maximum Operating Pressure |
100 psi (7 bar) |
|
Shipping Weight |
PP: 82 lbs. (37 kg) PVDF: 112 lbs. (51 kg) |
Advantages and Features
1. The HP40 acid transfer diaphragm pump adopts an integrated leak-proof sealing design with stable and reliable sealing performance, achieving zero medium leakage during operation. It completely eliminates site pollution, material waste and potential safety hazards caused by penetration and dripping of acid-base corrosive materials. Featuring a non-metallic flow-through structure with no metal contact with the medium, it effectively resists erosion, oxidation and aging caused by chemical media, making it ideal for corrosive working conditions in fine chemical industries.
2. Equipped with a high-flow conveying structure, the HP40 industrial processing diaphragm pump delivers powerful and efficient conveying performance with a maximum flow rate of 100 GPM (378 LPM). It meets high-intensity industrial process requirements such as mass fluid transfer, circulation, filling and batching. It supports optional configurations of various pump body materials, seal materials and port sizes, enabling flexible customization according to medium corrosiveness and pipeline installation needs to satisfy personalized production and supporting equipment requirements.
3. The HP40 pneumatic diaphragm pump features stable performance, adapting to frequent start-stop and intermittent conveying operations on production lines. It operates smoothly without jamming or failure under intermittent feeding and no-load conditions. It perfectly matches on-demand production, batch batching and intermittent transfer modes. With high durability and long-term continuous operation capability, it reduces shutdown frequency and ensures consistent production continuity.
Complete System Installation Schematic
1. Air Source Treatment Unit
Filter Regulator ②: Filters impurities and moisture in compressed air first, then regulates and stabilizes the air pressure supplied to the pump.
Dryer ③: Further removes moisture from compressed air to prevent water vapor from entering the pump chamber and causing internal component corrosion and icing.
Lubricator ④: Atomizes lubricating oil and mixes it into compressed air to lubricate moving parts such as pneumatic valves and diaphragms of the pump and reduce wear.
Supporting components: Air Inlet, Check Valve, Shut-Off Valve.
2. Pump Body and Exhaust System
Pump Body: The core pneumatic diaphragm pump, which drives the diaphragm to move back and forth via compressed air to realize fluid suction and discharge.
Muffler: Installed at the pump exhaust port to reduce exhaust noise.
Piped Exhaust: Discharges waste gas to a safe area to avoid workshop environmental pollution.
Flexible Connection: A flexible connection between the pump and the air source treatment unit to buffer vibration and reduce stress transmission.
3. Fluid Suction Pipeline (Left Side of the Figure)
Suction: The starting point for fluid entering the system, connected to upstream liquid storage tanks or pipelines.
Shut-Off Valve: Cuts off fluid suction for convenient pump maintenance.
Compound Gauge: Monitors suction-side pressure to identify issues such as insufficient suction lift and pipeline blockage.
Flexible Connector: Absorbs pump vibration and prevents stress damage caused by rigid pipeline connection.
Drain Port: Drains residual liquid in the suction pipeline for maintenance or pipeline emptying.
Pipe Connection: Multiple connection types are optional to adapt to on-site pipeline conditions.
4. Fluid Discharge Pipeline (Right Side of the Figure)
Flexible Connector: Buffers pump vibration to protect pipelines and equipment.
Pipe Connection: Consistent with the suction end, adaptable to on-site pipelines.
Drain Port: Drains residual liquid in the discharge pipeline for maintenance and emptying.
Surge Suppressor ①: Stabilizes the pulsating discharge pressure of pneumatic diaphragm pumps and protects pipelines and downstream equipment, serving as a key accessory on the discharge side.
Pressure Gauge: Monitors discharge-side pressure to judge the operating status of the pump.
Shut-Off Valve: Cuts off fluid discharge to facilitate maintenance of the pump and downstream equipment.
Discharge: The terminal outlet of the system, connected to downstream pipelines and equipment.
Unregulated Air Supply to Surge Suppressor: Directly supplies unregulated compressed air to the surge suppressor, utilizing the compressibility of gas to absorb fluid pulsation.
Applications
● Acid-base chemical solution transportation field
The HP40 acid transfer diaphragm pump adopts an all-non-metallic flow-through structure, with no metal parts contacting acid and alkali media throughout the process. It can effectively resist the erosion, oxidation and aging caused by corrosive solutions such as strong acids and strong alkalis. Equipped with an integrated leak-proof sealing design, it achieves zero medium leakage and eliminates potential safety hazards and material waste caused by dripping of corrosive materials. Featuring excellent overall corrosion resistance, the pump operates stably for a long time in high-corrosion chemical working conditions, serving as a core matching device for the transportation, circulation and batching of acid-base fluids in the fine chemical industry.
● Industrial fluid processing field
As a professional diaphragm pump for industrial processing, the HP40 delivers a powerful conveying capacity with a maximum flow rate of 100 GPM (378 LPM) and outstanding efficiency. It efficiently meets high-intensity industrial process requirements including mass fluid transportation, filling, circulation and quantitative batching. It supports flexible configuration of multiple materials and port sizes, enabling customized solutions according to different industrial media and pipeline layouts. It adapts to various complex industrial production conditions and accommodates diverse production demands.
● Industrial wastewater treatment field
The HP40 pneumatic diaphragm pump is suitable for the transportation, lifting and circulation of industrial wastewater containing acids, alkalis and organic solvents. With excellent corrosion resistance, it withstands abrasion and loss caused by complex corrosive components in wastewater. Compatible with intermittent start-stop and discontinuous feeding production modes, it adapts to unstable water levels and no-load operation without jamming. It supports long-term continuous operation and fits the high-intensity and fluctuating harsh working conditions of wastewater treatment.
FAQ
Q: Frequent start-stop and intermittent conveying in chemical production lines easily cause failures, jamming and frequent shutdowns of traditional pumps.
A: The HP40 diaphragm pump for industrial processing adopts an oil-free lubrication air valve design with no dead points or jamming and a low failure rate. Combined with excellent dry-running resistance, it perfectly adapts to intermittent chemical production conditions and reduces shutdown and maintenance frequency.
Q: Users are concerned that acid and alkali material leakage and dripping during transportation may corrode workshop equipment and ground, cause factory environmental pollution, and bring potential safety hazards, while increasing overall workshop operation and maintenance costs.
A: The HP40 acid transfer diaphragm pump is equipped with a professional integrated leak-proof sealing structure, which eliminates the defects of traditional split-type seals. It features high-precision fitting and a firm and stable structure. The sealing components are made of special materials for acid and alkali corrosive working conditions, delivering excellent resistance to aging, scouring and erosion. The HP40 pneumatic diaphragm pump achieves zero liquid dripping and zero medium penetration under full-pressure and long-term continuous operation, fundamentally preventing the leakage of corrosive acid and alkali materials. It effectively avoids corrosion to workshop floors and equipment, improves the production environment, eliminates safety risks caused by corrosive medium leakage, and greatly reduces costs for equipment maintenance, site upkeep and material loss. It fully ensures a safe, clean, efficient and stable working environment for chemical workshops.
Q: Where to buy the HP40 acid transfer diaphragm pump?
A: You may contact our sales team via the email juicy@sxhono.com.cn to obtain product specifications, quotations and selection recommendations. If you have special application requirements, we can also provide you with customized fluid transfer solutions.
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